Stewart Dental Laboratories
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Splints, Custom Trays & Precision Models

Appliances & 3D Printing

Utilizing modern additive manufacturing and thermoforming technology to deliver durable bite splints, crystal-clear bleaching trays, and sub-50-micron diagnostic models from digital scan files.

Available Restorations in this Category (4)

Comfort Hard / Soft Bite Splint (Nightguard)

Patient Favorite
Dual-laminate splint with a hard outer surface for occlusal durability and a soft thermal-flex inner layer for patient comfort.
4–5 In-Lab Days
Primary Indications
  • Bruxism & heavy clenching
  • TMJ pain relief
  • Post-reconstructive protection
Raw Materials / Formulations
  • Dual-laminate medical grade copolyester/polyurethane
Laboratory Features
  • Soft interior softens in warm water for easy insertion
  • Hard exterior prevents wear and bite changes
  • Crystal clear and stain resistant

High-Resolution 3D Printed Models

Solid and hollow dental working models printed from intraoral digital scans with removable dies and soft tissue gingival masks.
2–3 In-Lab Days
Primary Indications
  • Digital scan case verification
  • Clear aligner thermoforming
  • Diagnostic study models
Raw Materials / Formulations
  • Medical Dental Model Resin (Gray / Beige)
Laboratory Features
  • Sub-50 micron layer height accuracy
  • Articulator pin bases included
  • Sharp anatomical margins

3D Printed Custom Impression Trays

Custom anatomically bordered impression trays printed from preliminary scans for final denture and implant master impressions.
2–3 In-Lab Days
Primary Indications
  • Complete denture master impressions
  • Open-tray / closed-tray implant pick-up
Raw Materials / Formulations
  • Rigid Class 1 Biocompatible Tray Resin
Laboratory Features
  • Uniform impression material thickness
  • Ergonomic retention handles
  • Smooth patient-friendly borders

Multi-Layered Provisionals & Diagnostic Waxups

Aesthetic digital diagnostic waxups and multi-layered PMMA temporary restorations for trial smiles and long-term tissue conditioning.
3–4 In-Lab Days
Primary Indications
  • Smile makeover previews
  • Full-mouth rehabilitation staging
  • Implant healing temporaries
Raw Materials / Formulations
  • Multi-shaded PMMA
  • High-detail diagnostic resin
Laboratory Features
  • 100% digital preview mockups
  • High cross-linking for stain resistance
  • Direct conversion to final CAD designs